Accuracy is the base of quality. Keeping this mind, many industries pay special attention to the standards they set for their products. And Top 5 Industries That Use Robotic Arms For Accuracy And Precision to meet those standards, robotic manipulators are used.
What is a Robotic Manipulator
A robotic manipulator is a type of industrial robot that performs the functions of a human arm. Depending on its use, the manipulator can either be an independent device or be part of a more complex robotic system.
Benefits of using Robotic Manipulators
The popularity of robotic manipulators is growing every year for a reason. The use of industrial robotics in production can significantly facilitate human labor since robotic manipulators carry out work faster and better. Due to the use of high-quality gearboxes and induction motors, modern robotics practically does not require maintenance.
The main advantages of using robotic manipulators include:
- Performance improvement. The robotic arm can function around the clock without downtime, which will significantly increase productivity;
- Quality control. The robotic manipulators provide high-precision and accuracy; hence, they help companies to meet the set standards and deliver the quality they promise.
- We are improving our economic performance. Robotics significantly reduces employee wage costs. When working on it, the presence of one operator is sufficient;
Security. Robotics is especially relevant when carrying out work in hazardous industries, where there is a negative impact on human health (for example, in the chemical industry). The robotic arms of the last generation are built in a special manner called collaborative. Such robotic manipulators have a complicated safety system that allows people to work with such robots shoulder by shoulder or, better to say, arm by the arm.
Scope of robotic manipulators
Because the level of automation has reached unprecedented heights, modern devices can completely replace a person providing high accuracy. They are designed to perform control and motor functions in complex production areas. One robot manipulator can replace the efforts of several dozen specialists, due to which many enterprises seek to automate their production. The capabilities of these devices allow their use in various industries. Today they are actively used in the following areas:
1. Automotive Industry
In the automotive industry, you paint ten cards of the same color? Or make multiple variables of the same product with the hand? I am sure you won’t be able to do that as there are chances of human error. And this is where the accuracy comes in. To manufacture hundreds and thousands of cars of the same model, the automotive industry requires high precision tools such as robotic manipulators. At the auto-plant, these manipulators perform many functions that require high-level precision and accuracy, such as laser cutting, engine casting, lifting heavy objects, welding, applying glue, injection molding, molding presses, painting, packaging and stacking lines. In addition to these, many manufacturers use robotic arms for assembling parts, screwdriver, marking, moving, and quality control.
2. Electronics Industry
The use of robots for the electronics industry is quite similar to that of the automotive industry. Robots here assemble machines keeping in view the exact place to fix parts and perform overall packaging of the devices. This is not only it. Adapting better to the manufacturing and assembly line’s possible needs, there are many other functions that these robots perform to streamline processes and reduce time. For example, we have compact six-axis robot manipulators working at many electronics production units. There these robots assemble a computer’s hard drive using interchangeable grippers. This is only one example. Robots perform many other roles, such as handling small, delicate parts with precision, dispensing, stamping, pressing, and etching.
3. Food and Agriculture
In the food and agriculture sectors, the use of robots is no exception. These are used throughout the chain, including the production, processing, and distribution phases. Some six degrees freedom robots with a camera and a robotic hand are even being used for harvesting. If we talk about the production phase, let’s not forget the trending robot cafés that work autonomously and prepare high-quality drinks with an accurate proportion of ingredients used. For packaging, the robotic manipulators carefully pick the items and pack these as per the guided instructions. And for the distribution, the robotic arm helps companies sort out food items and process these on the conveyer belts for further distribution.
For Agriculture, the role of robotic manipulation is not a simple matter. The first step is knowing where the fruit is to harvest. TOP 5 INDUSTRIES THAT USE ROBOTIC ARMS FOR ACCURACY AND PRECISION. This is a challenging phase as there is an environment that is not structured, and there are leaves, branches, and other elements that could hinder the work, for this task to be done correctly by a machine, an artificial vision system, or something equivalent that detects where that fruit is installed into the robot. After targeting the fruit to be picked, the next step for the robot is to decide how to pick it up. This includes the decision of selection position to enter this structure of leaves and branches.
Once this is done, the robot then picks the fruit up with a sure touch. As you can see, all these steps require some level of accuracy from the robots.
4. Chemical industry
Like many other sectors, the use of robotic manipulators in the chemical industry is no exception. Robots are used for a range of tasks, including drug discovery and automating experiments in which hazardous substances are used. Note that, to perform the tasks accurately, TOP 5 INDUSTRIES THAT USE ROBOTIC ARMS FOR ACCURACY, AND PRECISION robots are needed to mix the appropriate quantity of certain substances with care. Otherwise, the results will turn out to be a disaster.
5. Medicine and pharmaceuticals
Robots for the pharmaceutical industry have exceptional characteristics. These are used to meet industry sanitary specifications for accuracy, precision, and hygiene. Here the robotic manipulators perform repetitive but essential tasks on the production line, such as the classification of tablets, the filling of blister packs, the sealing, packaging, or labeling of boxes, among others. All these tasks require robots to be vigilant and accurate.
Among their main functions for the medicine and pharmaceuticals, the ones that stand out are Pick and place, machinery supervision, and injection molding. Besides, they also offer lightness, flexibility, precision, and the ability to work with tiny parts or materials, as is usual in the pharmaceutical industry.
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